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Journal of Korean Society for Quality Management > Volume 34(1); 2006 > Article
Journal of Korean Society for Quality Management 2006;34(1): 1-.
게이트 도장 품질 개선을 위한 6시그마 프로젝트 사례 연구
홍성훈, 최익준
전북대학교 산업정보시스템공학과, 공업기술연구센터
A Case Study of a Six Sigma Project for Improving Gate Painting Quality
Sung-Hoon Hong, Ik-Jun Choi
Department of Industrial and Information Systems Engineering, Research Center of Industrial Technology, Chonbuk National University
ABSTRACT
This paper presents a six sigma project for improving gate painting quality in a medium-sized automotive part company. The project follows a disciplined process of five macro phases: Define, Measure, Analyze, Improve, and Control. A CTQ(critical to quality) is determined based on COPQ(cost of poor quality) analysis, and a process map is utilized for identifying process input variables. Three KPIV s(key process input variable) are selected; Painting Temperature, Painting Quantity, and Painting Viscosity, and DOE(design of experiments) is utilized for finding the optimal process conditions for three KPIVs. MINITAB software is used for data analyses and DOE. The sigma level of defects rate has improved from 2.93 to 3.66.
Key Words: Six Sigma Project;DMAIC;KPIVs;DOE;Sigma Level;
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